Oxygen-Enriched Combustion Systems (OECS)
High-Efficiency Combustion Technology | Teamwin & Yuanhan Energy Partnership
Greenox Gases delivers advanced Oxygen-Enriched Combustion Systems (OECS) through strategic collaborations with Teamwin (equipment fabrication) and Yuanhan Energy (process optimization), offering industries higher thermal efficiency, reduced fuel consumption, and lower emissions.
An Oxygen-Enriched Combustion System (OECS) is a combustion process where the oxygen concentration in the oxidant (usually air) is increased above normal atmospheric levels (21% O₂) by adding industrial oxygen. This enrichment results in hotter flames, faster combustion, improved efficiency, and reduced emissions.
OECS Technology Overview
How It Works
- Higher flame temperatures (up to 3,000°C)
- Reduced NOx/SOx emissions f(30–60% lower)
- Fuel savings f(15–40% less natural gas/coal)
- Key Partners:
- Teamwin – ASME-certified burners & combustion chambers
- Yuanhan Energy - AI-driven O₂ control systems
OECS Product Range
|
Model |
Oxygen Enrichment |
Thermal Capacity |
Fuel Types |
Key Feature |
OECS-200 |
25–35% O₂ |
2–10 MW |
Gas, Oil |
Modular skid |
OECS-1000 |
35–50% O₂ |
10–50 MW |
Coal, Biomass |
Auto-tuning burners |
OECS-5000 |
50–95% O₂ |
50–300 MW |
Hydrogen, LNG |
Zero CO₂ mode* |
*With carbon capture integration | Complies with ISO 13579, GB/T 36668
Core Components We Supply
1. Oxygen Injection System
- Yuanhan’s variable O₂ mixer (5–95% adjustment)
- Teamwin’s high-temp ceramic burners (1,800°C rated)
2. Heat Recovery Unit
- Waste heat boilers (85% efficiency)
- Teamwin’s corrosion-resistant ducting (316L SS)
3. Emission Control
- Low-NOx burners (<50 mg/Nm³)
- Yuanhan’s real-time flue gas analytics
4. Control Systems
- Siemens PCS7 automation
- Remote O₂/fuel ratio optimization
Applications by Industry
|
Industry |
Use Case |
Benefits Achieved |
Partner Tech Used |
Glass |
Furnace combustion |
25% fuel savings |
Teamwin’s radiant burners |
Steel |
Reheating furnaces |
40% NOx reduction |
Yuanhan’s dynamic O₂ control |
Cement |
Kiln combustion |
18% CO₂ reduction |
Hybrid oxy-fuel system |
Why Choose Greenox OECS?
- Turnkey Solutions – Design, installation, & training
- Proven ROI – Payback in 1–3 years via fuel savings
- Partner Expertise – 80+ OECS units deployed globally
- Emissions Compliance – Meets EU BREF, China GB13271
Key Differentiators
- Teamwin Hardware:
- Patent-pending burner designs (TW-2023-OECS-01)
- 10-year chamber warranty
- Yuanhan Software:
- Adaptive O₂ control algorithm (AI-driven)
- Digital twin integration
- Greenox Services:
- CO₂ capture-ready systems
- 24/7 remote monitoring
Technical Support
- Combustion simulation (ANSYS Fluent models)
- Emissions testing (Third-party verification)
- Retrofits for existing furnaces/boilers